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    Orbitform
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    Orbitform’s Assembly Products & Services

    Orbitform designs and builds assembly equipment for manufacturing. Since 1984, Orbitform has delivered over 7,000 assembly machines and custom assembly systems to a wide range of customers and industries around the world.

    We Build Machines For:

    • Orbital Riveting & Fastening
    • Impact Riveting
    • Roller Forming
    • Hot Upset Forming & Riveting
    • Projection & Resistance Welding
    • Assembly Automation
    • Conveying Systems
    • NEW Flush Self-Piercing Riveting

    We Provide Services For:

    • Assembly Analysis
    • Tooling Development
    • Batch Production Runs

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    Orbitform Overview Video

    Learn Even More

    For more information about Orbitform, the services we offer, and permanent part assembly, read our white paper, catalog, or journal.
    PDF 下載 Solutions Guide Products Line Card Roller Forming WP Solutions Line Card Impact Line Card Safety Probe Line Card Conveyor Line Card Powerhead Line Card
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    Orbital riveting and forming is a cold forming process using a peen tool held at a fixed angle to create a sweeping line of pressure around the part, progressively forming the material with each rotation. This process reduces the amount of forming force required by approximately 80% of a standard press.

    詳細介紹

    The radial forming and riveting process is similar to the orbital riveting and forming process, but with radial riveting and forming the material is displaced from the center outward in a rosette or rose curve pattern. The radial riveting process is often the optimal assembly solution when working with small rivet shank diameters, delicate rivet materials, or unsupported rivet assembly applications. Orbitform will help you define the appropriate riveting process, whether radial or orbital.

    詳細介紹

    Impact Riveting is an assembly process using force to fasten two things together permanently using a wide variety of rivet and material options. Cycle time is fast and operation is simple, giving you an assembly advantage.

    詳細介紹

    Roller Forming is a non-impact process using a spinning Roller Head with two or more rollers to apply a symmetrical force to form the part. Roller Forming is used for flaring, forming a lip, crimping, or forming a groove in cylindrical parts too large for other processes. Assembly applications range from bearings, ball joints, electrical sensors, fuses, and many others.

    詳細介紹

    The Hot Upset forming and riveting process uses heat and pressure to form the fastener. The material being formed becomes malleable and collapses under pressure applied by the Powerhead. Using this process, it is possible to form a round fastener into a square hole, creating very high torque joints. This makes the process excellent for forming parts that will incur high vibrational fatigue.

    詳細介紹

    Orbitform offers optional process monitoring and process control solutions on all of our assembly systems. Our customers select the process monitoring or process control package best fitting their assembly application requirements. Force, pressure, stack-up height, dwell time, finished form height, rivet presence, and other process parameters can be monitored and/or controlled with Orbitform process monitoring and process control solutions.

    詳細介紹

    Orbitform's Palletized conveyor use pallets to carry individual parts between assembly stations, machining centers, part washers, etc. Pallets move on the conveyor asynchronously, and can buffer prior to entering and after exiting a work station. Traffic controls release pallets as the work station or operator is ready to receive them. Orbitform engineers understand the demands of the factory floor and developed a robust design for 24/7 uptime and years of trouble free operation. Orbitform’s palletized conveyors are a cost effect solution to automate production, increasing up-time, quality, and throughput to improve your bottom line. For a quote contact Orbitform's automation specialist Brent Parker at 517-787-9447

    詳細介紹

    Orbitform’s Part on chain Conveyor Systems are designed for high volume production, minimal contact force, and part buffering. With exceptional wear characteristics, parts ride directly on a dense array of plastic rollers or on a flat low-friction surface allowing parts to flow freely with minimal friction reducing collision force between parts, reducing static build-up (as seen with belt conveyors), and eliminating pile-up issues during part accumulation. Traffic control includes part metering, part singulation, programmable stops, and push-off line transfers. For a quote contact Orbitform's automation specialist Brent Parker at 517-787-9447

    詳細介紹

    All Orbitform tooling is designed, developed, manufactured, and tested in-house...at Orbitform. Thereby eliminating the finger pointing found with some assembly equipment suppliers. In addition, our engineers can make recommendations based on your assembly application to deliver ideal tooling for your assembly machine(s). We look forward to helping improve your assembly process.

    詳細介紹

    We utilize every single one of our areas of expertise to offer our customers the answer to their assembly equipment goals. When you need to optimize your fastening or assembly process, Orbitform is the industry leader. We offer a wide range of automated assembly system options to help you increase throughput, reduce cost, improve quality, and satisfy your customer. Our unbiased approach assures you will receive the correct assembly system to fit your requirements.

    詳細介紹

    Orbitform has you covered for your small production run needs. Whether you need to assemble 5 parts, 50, 500, or even 5000 parts, Orbitform can help you get the assemblies produced. Hot jobs, last minute samples, prototyping, product development, let us know how we can jump through hoops to help you! Even if you need to do some machining and/or fabrication work along with the assembly process, Orbitform can help you make it happen.

    詳細介紹

    Orbitform offers both fixed tool resistance and projecting welding systems custom engineered to suit your application in both AC and DC currents. Resistance welders pass electrical current through a localized area between two or more layers of thin metal, heating the area until melting occurs to form a bond. In projection welding a current is passed through a raised section or projection and a part to be bonded.

    詳細介紹
    3月 17
    設計原型 消費者一直在尋找最新和最好的產品版本。為了滿足需求,設計工程師面臨著繼續提供更新,更大,更安全和更技術的產品的挑戰。在設計,驗證原型和制造產品時,您如何確定您的裝配是否符合功能和安全要求? 與您合作 Orbitform致力于在開發過程的前端與業務和設計工程師建立合作伙伴關系。我們利用我們的解決方案實驗室來測試成型,緊固和鉚接工藝。當公司在新產品的 [查看詳情]

    3月 17
    醫療行業的制造商面臨著大批量生產堅固部件的極大壓力。至關重要的是,他們的產品具有可承受磨損的安全接頭,但它們也需要以經濟有效的方式快速生產。如果你沒有看到你的底線增加,那么生產好產品是不夠的。一位腳踝足矯形器制造商轉向Orbitform以解決這些問題。 周期時間和緊張空間 之前的制造工藝包括手工鉚釘帶和帶有特殊兩件式鉚釘的支架。這個過程足以滿足批量要求并生產安全接頭, [查看詳情]

    3月 17
    有什么不同? 我們一直聽到 - 軌道和徑向鉚接有什么區別。在設計新組件和尋找合適的緊固或成型過程時,這是一個重要的主題。為了幫助您更好地理解每個流程并找到正確的解決方案,我們將一些比較考慮在內。 形成一個榫頭 軌道和徑向鉚接中最明顯的區別是噴丸的刀具路徑。通過軌道鉚接,噴丸保持固定角度,通常為6°,并以圓周運動在緊固件上旋轉。當它沿著榫頭旋轉時,它會輕柔地形成材料 [查看詳情]

    3月 16
    Orbitform致力于持續改進的最前沿。我們在員工和制造流程中投入巨資,成為我們自己的最佳版本。我們對持續改進的最新投資是我們新的3D打印單元,以及致力于3D打印的機械工程師。 怎么一切都開始了 在2018年初,Orbitform投資了Markforged Mark Two 3D打印機,開始測試將3D打印添加到我們的功能中的可行性和價值。在試用期間,我們印刷了各種機 [查看詳情]

    3月 15
    形成一個耀斑 軌道形成耀斑是一個獨特的過程。當施加成形力時,材料流向阻力最小的路徑,由錘頭工具的幾何形狀引導。成品形式取決于周圍裝配區域的設計,以及工藝所需的工具。 尺寸要求 最近,客戶找到了我們的襯套組件。設計工程師正致力于在軌道上形成用于保持,尺寸要求和增加成形榫頭表面積的喇叭口。在我們的解決方案實驗室進行測試后,成型非常成功。材料流暢地向外流動,創造了客戶所需 [查看詳情]

    3月 15
    Orbitform始于1984年,制造軌道和徑向成形設備。在我們的前十年中,我們通過在多點頭上添加多成形選項,擴展了現有工藝。我們還創建了我們的解決方案實驗室,以幫助我們的客戶進行產品設計并確定其應用的最佳流程。 在這些形成時期,Orbitform主要與汽車行業合作,開始尋求戰略性業務收購。我們的目標是為汽車制造商增加我們的工藝產品,并開始為其他行業提供解決方案。 重 [查看詳情]

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